Effect of densification on the physical and mechanical properties of the inner part of oil palm trunk impregnated with methylene diphenyl diisocyanate

Oil palm (Elaeis guineensis Jacq.) plantations in Indonesia are increasing over the past few years. After economic productivity, however, the unproductive oil palm trunks are felled and mostly go to waste, especially the inner part of the oil palm trunk (IOPT). There are several modification methods to utilize IOPT, such as impregnation and densification. Methylene diphenyl diisocyanate (MDI) is a common resin used for impregnation in composite industries because it is non-toxic and has excellent physical and mechanical properties but it has never been applied for the impregnation of IOPT. This study aimed to analyze the effect of densification on the physical and mechanical properties of the inner part of oil palm trunk (IOPT) impregnated using methylene diphenyl diisocyanate (MDI) resin to obtain valuable information regarding the efficient utilization of unproductive oil palm trunks. IOPT was densified and compregnated with compression ratios (CRs) of 20% and 30%. The physical properties (density, moisture content (MC), and water absorption (WA)) and mechanical properties (modulus of elasticity (MOE), modulus of rupture (MOR), and hardness) of the compregnated samples were better than those of the densified samples. The density and mechanical properties at CR 30% were higher than those at CR 20%. The improvements in density, MC, and WA of the compregnated IOPT with CR 30% were 127%, 54%, and 70%, respectively, compared to that in untreated IOPT. Furthermore, improvements in the MOE, MOR, and hardness of the compregnated IOPT with CR 30% were 489%, 379%, and 393%, respectively. The mechanical properties of the compregnated IOPT at CR 20% and 30% increased two- to three-fold from strength class V in control IOPT to strength class III in compregnated IOPT with CR 20% and to strength class II in compregnated IOPT with CR 30%, respectively.