The Investigation of Compacting Cement Systems for Studying the Fundamental Process of Cement Gel Formation

Fundamental knowledge of the processes of cement gel formation for new generation concretes is a scientific deficit. Studies aimed at the formation of a cement gel for standard vibrated concrete research, and especially for centrifugally compacted concrete, are of interest because the structure of this concrete differs significantly from the structure of standard vibrated concrete. This article aims to study the fundamental dependencies of the theoretical and practical values that occur during compaction using vibration, as well as the centrifugal force of new emerging concrete structures. New theoretical findings about the processes of cement gel formation for three technologies were developed: vibrating, centrifuging, and vibrocentrifuging of concrete; the fundamental difference in gel formation has been determined, the main physical and chemical processes were described, and a significant effect of technology on the gel formation process was established. The influence of indirect characteristics based on the processes of cement gel formation, rheological properties of concrete mixtures, water squeezing processes, and the ratio between the liquid and solid phases in the mixture was evaluated. The process of formation of cement gel for centrifugally compacted cement systems was studied and graphical dependences were constructed, giving answers to the mechanism of interaction according to the principle “composition-rheological characteristics-structure-properties of concrete”. The quantitative aspect of the achieved result is expressed in the increase in the indicators demonstrated by centrifuged and especially vibrocentrifuged samples compared to vibrated ones. Additionally, in terms of strength indicators, vibrocentrifuged samples demonstrated an increase from 22% to 32%, depending on the type of strength, and the rheological characteristics of concrete mixes differed by 80% and 300% in terms of delamination.