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A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand

In the face of bidirectional uncertainty of market demand and production ability, this paper establishes a multiobjective mathematical model for lot sizing and scheduling integrated optimization of the process industry considering both material network and production manufacturing and finds the opti...

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Detalles Bibliográficos
Autores principales: Tang, Qi, Wang, Yiran
Formato: Online Artículo Texto
Lenguaje:English
Publicado: Hindawi 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9546657/
https://www.ncbi.nlm.nih.gov/pubmed/36210989
http://dx.doi.org/10.1155/2022/2676545
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author Tang, Qi
Wang, Yiran
author_facet Tang, Qi
Wang, Yiran
author_sort Tang, Qi
collection PubMed
description In the face of bidirectional uncertainty of market demand and production ability, this paper establishes a multiobjective mathematical model for lot sizing and scheduling integrated optimization of the process industry considering both material network and production manufacturing and finds the optimal decision of the model through model predictive control to minimize total completion time and total production cost. While realizing the model predictive control proposed in this paper, the Elman neural network predicts the relevant parameters required by learning historical orders for the uncertain market demand and equipment production ability. Then, the calculation formulas of product supply and demand matching and equipment production ability are formed and introduced into the next stage of the model as a constraint condition. In addition to the above constraints for constructing lot sizing and scheduling integrated models in the process industry, this paper also considers both the material network and production manufacturing and uses the IMOPSO algorithm to solve the problem iteratively. So far, a complete model predictive control can be generated. Through the model predictive control, the production system can respond in advance, make appropriate changes to offset the foreseeable interference, and obtain the lot sizing and scheduling scheme considering bidirectional uncertainty, thereby improving the system's overall robustness. Finally, this paper realizes the model's predictive control process through example simulation and analyzes the operation results combined with the scheduling Gantt chart to verify the applicability and effectiveness of the model.
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spelling pubmed-95466572022-10-08 A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand Tang, Qi Wang, Yiran Comput Intell Neurosci Research Article In the face of bidirectional uncertainty of market demand and production ability, this paper establishes a multiobjective mathematical model for lot sizing and scheduling integrated optimization of the process industry considering both material network and production manufacturing and finds the optimal decision of the model through model predictive control to minimize total completion time and total production cost. While realizing the model predictive control proposed in this paper, the Elman neural network predicts the relevant parameters required by learning historical orders for the uncertain market demand and equipment production ability. Then, the calculation formulas of product supply and demand matching and equipment production ability are formed and introduced into the next stage of the model as a constraint condition. In addition to the above constraints for constructing lot sizing and scheduling integrated models in the process industry, this paper also considers both the material network and production manufacturing and uses the IMOPSO algorithm to solve the problem iteratively. So far, a complete model predictive control can be generated. Through the model predictive control, the production system can respond in advance, make appropriate changes to offset the foreseeable interference, and obtain the lot sizing and scheduling scheme considering bidirectional uncertainty, thereby improving the system's overall robustness. Finally, this paper realizes the model's predictive control process through example simulation and analyzes the operation results combined with the scheduling Gantt chart to verify the applicability and effectiveness of the model. Hindawi 2022-09-30 /pmc/articles/PMC9546657/ /pubmed/36210989 http://dx.doi.org/10.1155/2022/2676545 Text en Copyright © 2022 Qi Tang and Yiran Wang. https://creativecommons.org/licenses/by/4.0/This is an open access article distributed under the Creative Commons Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
spellingShingle Research Article
Tang, Qi
Wang, Yiran
A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand
title A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand
title_full A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand
title_fullStr A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand
title_full_unstemmed A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand
title_short A Model Predictive Control for Lot Sizing and Scheduling Optimization in the Process Industry under Bidirectional Uncertainty of Production Ability and Market Demand
title_sort model predictive control for lot sizing and scheduling optimization in the process industry under bidirectional uncertainty of production ability and market demand
topic Research Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9546657/
https://www.ncbi.nlm.nih.gov/pubmed/36210989
http://dx.doi.org/10.1155/2022/2676545
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