Comparison between stone and digital cast measurements in mixed dentition: Validity, reliability, reproducibility, and objectivity

PURPOSE: To assess the validity, reliability, reproducibility, and objectivity of measurements on stone casts of patients with mixed dentitions compared to measurements on three-dimensional (3D) digital models derived from surface scans of the stone casts. METHODS: Pairs of stone casts of 30 young patients in their mixed dentition stage were included and processed into 3D digital models using an intraoral scanner (iTero Element 2; Align Technology, San Jose, CA, USA). Then an experienced and an inexperienced examiner independently performed measurements of five defined parameters, each in triplicate, both on the digital models with analysis software (OnyxCeph3™; Image Instruments, Chemnitz, Germany) and on the original casts with a vernier calliper. Paired t-tests were used for validity and interexaminer objectivity, Pearson correlation coefficients for intermethod reliability, and intraclass correlation coefficients (ICCs) for reproducibility testing. RESULTS: Significant (p < 0.05) intermethod differences were identified for four parameters, but only the differences for overbite and intermolar distance exceeded the threshold of clinical relevance (≥ 0.5 mm). Intermethod reliability was high and method error invariably lower for the digital measurements and for the experienced examiner. Both examiners achieved ICCs > 0.907 with both methods. Interexaminer variation involved significant differences for all parameters but one (intermolar distance) on the stone casts and for three parameters on the digital models. CONCLUSION: Measurements performed on digital models of mixed dentitions can yield clinically acceptable outcomes with OnyxCeph3™ software. Both the digital and the analogue measurements were highly reproducible and reliable. Objectivity of the measurements could not be confirmed, as operator experience did make a difference.