Sensor Acquisition and Allocation for Real-Time Monitoring of Articulated Construction Equipment in Digital Twins

The visibility available to an equipment operator on a dynamic construction site can often be blocked by various obstacles such as materials, temporary or permanent facilities, other equipment, and workers. Equipment monitoring in real-time digital twins can thus play a crucial role in accident prevention. This paper develops a scalable technical approach and presents a prototype application framework for transmitting real world sensor data to update 3D equipment models inside a graphical digital twin for concurrent visualization of a monitored construction operation. The developed framework and workflow can be extended to visualize any construction operation, as it occurs, inside a dynamic 3D world simply by outfitting the real equipment with appropriate sensors and connecting them to their virtual counterparts. The implemented proof-of-concept interface is described in the context of a real-time 3D digital twin for assisting excavator operators prevent unintended strikes with underground utilities. Experiments to validate the proposed technical approach by simulating the real-time motion of a backhoe loader’s articulated arm using orientation sensors installed on its boom, stick, and bucket are described. The experimental results characterize the scope and potential reasons for spatio-temporal discrepancies that can occur between a monitored real operation and its replicated digital twin. The effect of an operator warning mechanism based on preset safety thresholds is also investigated and described.