Study on Flexural Behaviour of Ferrocement Composites Reinforced with Polypropylene Warp Knitted Fabric

Ferrocement is a cost-effective construction material used in the low-cost constructions. It is produced with the combination of cement mortar with closely spaced wire mesh known as chicken wire mesh. Ferrocement process eliminates coarse aggregates when compared to reinforced concrete thus makes the process simple. This paper deals with the influence of various characteristics of warp knitted fabric on the flexural properties of ferrocement composites. Ferrocement composites have a wide range of applications in the construction industry and it has some limitations due to the durability issues. Among the various durability issues, corrosion is one of the main issues to be addressed to enhance the long-term service life of the ferrocement composites. The idea of using non-metallic mesh to eliminate the corrosion problem is discussed in this paper. In this experiment, warp knitted fabric reinforced ferrocement composites were produced using polypropylene warp knitted fabrics. This paper deals with the flexural properties of ferrocement composites made of warp knitted fabric coated with expoxy. This paper deals with the flexural properties of ferrocement composites made of warp knitted fabric coated with expoxy. These composites were analyzed for their flexural strength, energy absorption and ductile property. The variables in the experiment are filament thickness, warp knitted structure and number of layers in the composites. Experimental results proved that the replacement of chicken mesh wire by warp knitted fabrics has an impact in the flexural properties of the composites and the effect of variables in the experiment set up has been analyzed. There is an imporvement of 200% is observed in the first crack load and 120% improvement in the ultimate load of the warp knit fabric reinforced composite compared to control sample. Experimental results proved that there is an increase in flexural strength of ferrocement composites made up with warp knitted fabrics. Microstructure studies like SEM and EDX on ferrocement laminates confirmed good bonding between the mortar mix and warp knitted fabrics.