Significant Shear Failure Difference among Additively Manufactured Polymers Using Different Techniques

Because additively manufactured materials are increasingly being used in load-bearing structures, strength research has become critical. Surprisingly, numerous studies have reported the tensile strength measurements, but only a few studies have presented meaningful results for the shear strength measurements of additively manufactured polymers. Hence, this paper proposes a combined experimental and numerical investigation of a new interlayer shear strength measurement approach, and it targeted the applications of the same polyamide (PA12) specimens made with fused deposition modeling (FDM) and selective laser sintering (SLS). A necking-shaped shear specimen was developed to measure the pure shear strengths with the aid of a three-dimensional (3D) finite element analysis. The results showed that the specimens made with FDM and SLS exhibited totally different shear failure behaviors. The ultimate shear strength of the FDM-PA specimens had more than a 32% increase over that of the SLS-PA specimens. An interface mechanics assumption was employed to explore the different shear failure mechanisms with the support of a fractography analysis.