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Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process

During the titanium alloy milling process, high temperatures in the tool-chip contact area will affect the tool life and precision of titanium alloy machining. Therefore, it is essential to measure the temperature of the tool-chip contact area continuously. In this paper, a finite element simulation...

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Autores principales: Cui, Yunxian, Wang, Haoyu, Cao, Kaidi, Zhou, Qunli, Ding, Wanyu, Yin, Junwei
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9605593/
https://www.ncbi.nlm.nih.gov/pubmed/36295174
http://dx.doi.org/10.3390/ma15207106
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author Cui, Yunxian
Wang, Haoyu
Cao, Kaidi
Zhou, Qunli
Ding, Wanyu
Yin, Junwei
author_facet Cui, Yunxian
Wang, Haoyu
Cao, Kaidi
Zhou, Qunli
Ding, Wanyu
Yin, Junwei
author_sort Cui, Yunxian
collection PubMed
description During the titanium alloy milling process, high temperatures in the tool-chip contact area will affect the tool life and precision of titanium alloy machining. Therefore, it is essential to measure the temperature of the tool-chip contact area continuously. In this paper, a finite element simulation model of the milling process was established using ABAQUS2020 to obtain the highest temperature location in the tool-chip contact area when milling titanium alloy. The integration of the wire with the alumina ceramic substrate formed an integrated wire substrate. Furthermore, NiCr, NiSi, and SiO(2) films were deposited on the substrate sequentially using the DC pulsed magnetron sputtering technique. Finally, its microscopic morphology and static and dynamic performance were tested. The results show that the developed thin-film thermocouple temperature sensor has a Seebeck coefficient of 40.72 μV/°C and a dynamic response time of 0.703 ms. The application of the sensor to our titanium alloy milling experiments showed that the sensor can monitor the transient temperature in the tool-chip contact area, and its temperature measurement performance showed no detrimental effect from wearing. The effect of each milling parameter on the milling temperature was analyzed using ANOVA, and a regression model with an R-sq of 96.76% was obtained for the milling temperature.
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spelling pubmed-96055932022-10-27 Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process Cui, Yunxian Wang, Haoyu Cao, Kaidi Zhou, Qunli Ding, Wanyu Yin, Junwei Materials (Basel) Article During the titanium alloy milling process, high temperatures in the tool-chip contact area will affect the tool life and precision of titanium alloy machining. Therefore, it is essential to measure the temperature of the tool-chip contact area continuously. In this paper, a finite element simulation model of the milling process was established using ABAQUS2020 to obtain the highest temperature location in the tool-chip contact area when milling titanium alloy. The integration of the wire with the alumina ceramic substrate formed an integrated wire substrate. Furthermore, NiCr, NiSi, and SiO(2) films were deposited on the substrate sequentially using the DC pulsed magnetron sputtering technique. Finally, its microscopic morphology and static and dynamic performance were tested. The results show that the developed thin-film thermocouple temperature sensor has a Seebeck coefficient of 40.72 μV/°C and a dynamic response time of 0.703 ms. The application of the sensor to our titanium alloy milling experiments showed that the sensor can monitor the transient temperature in the tool-chip contact area, and its temperature measurement performance showed no detrimental effect from wearing. The effect of each milling parameter on the milling temperature was analyzed using ANOVA, and a regression model with an R-sq of 96.76% was obtained for the milling temperature. MDPI 2022-10-13 /pmc/articles/PMC9605593/ /pubmed/36295174 http://dx.doi.org/10.3390/ma15207106 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Cui, Yunxian
Wang, Haoyu
Cao, Kaidi
Zhou, Qunli
Ding, Wanyu
Yin, Junwei
Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process
title Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process
title_full Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process
title_fullStr Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process
title_full_unstemmed Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process
title_short Preparation and Application of Nanocomposite Thin-Film Temperature Sensor during the Milling Process
title_sort preparation and application of nanocomposite thin-film temperature sensor during the milling process
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9605593/
https://www.ncbi.nlm.nih.gov/pubmed/36295174
http://dx.doi.org/10.3390/ma15207106
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