Improved Electrical Signal of Non-Poled 3D Printed Zinc Oxide-Polyvinylidene Fluoride Nanocomposites

Polyvinylidene fluoride (PVDF) presents highly useful piezo and pyro electric properties but they are predicated upon the processing methods and the ensuing volume fraction of the β-phase. Production of PVDF with higher β-phase content for additive manufacturing (AM) is particularly desirable because it can enable the creation of custom parts with enhanced properties. Necessary steps from compounding to the testing of a 3D printed piezo sensitive sensor are presented in this paper. AM process variables and the influence of zinc oxide (ZnO) nanofiller on crystallinity, viscosity, and electromechanical properties of PVDF, have been explored. Fourier-transform infrared spectroscopy (FTIR) measurements confirm that a high cooling rate (HCR) of 30 °C min(−1) promotes the conversion of the α-into the β-phase, reaching a maximum of 80% conversion with 7.5–12.5% ZnO content. These processing conditions increase the elastic modulus up to 40%, while maintaining the ultimate strength, ≈46 MPa. Furthermore, HCR 10% ZnO-PVDF produces four times higher volts per Newton when compared to low cooling rate, 5 °C min(−1), pristine PVDF. A piezoelectric biomedical sensor application has been presented using HCR and ZnO nanofiller. This technique also reduces the need for post-poling which can reduce manufacturing time and cost.