Accuracy of the Different Materials Used to Fabricate a Verification Jig of Implant-Supported Fixed Complete Dental Prostheses: An In Vitro Study

Introduction The passive fit of a full arch implant-supported prosthesis is one of the elements influencing implant success. Achieving the passive fit of a prosthesis requires verification of the master cast before the fabrication of the framework. A verification jig is a common way to verify the implant master cast and ensure the accuracy of the implant impression and produced cast. Different materials can be used to fabricate verification jigs, and each material exhibits different dimensional changes. In this study, we compared the accuracies of verification jig materials by 3D assessment. Materials and methods A type IV stone cast with four implant analogs was constructed and used as a control. Verification jigs were constructed from five different materials, and test casts were made from these jigs and poured using low expansion stone (type IV), resulting in five groups (n=5). All test casts and the control cast were scanned using a lab scanner. The scans of test casts were superimposed on that of the control cast for 3D accuracy assessment. The distortion of the implant analogs was recorded using Geomagic Design X and Geomagic Control X software (3D Systems, Rock Hill, South Carolina, USA). Statistical differences in the 3D accuracies between the five groups were analyzed using the Kruskal-Wallis test. Result The photopolymerizable resin group had a mean value of 23.16 (± 0.88) µm; the composite group had a mean value of 46.72 (± 2.122) µm; the GC pattern group had a mean of 23.51 (± 0.736) µm; the type III stone group had a mean of 19.84 (± 1.017) µm; the type IV stone group had a mean of 18.72 (± 0.819) µm. The Kruskal-Wallis test indicated that there were statistically significant differences between groups 2 (composite), 4 (type III stone), and 5 (type IV stone). Conclusion The most accurate cast was produced by type IV stone, followed by type III stone, photopolymerizable resin, GC pattern, and composite in order of decreasing accuracy. Within the limitations of the study, a material with low distortion and high accuracy is recommended when fabricating verification jigs of implant-supported complete dental prostheses.