Enrichment of Residual Carbon in Coal Gasification Fine Slag via Wet Sieving Separation with Ultrasonic Pretreatment

[Image: see text] To overcome the environmental and economic challenges posed by the increasing amounts of the coal gasification slag, here, a simple and efficient method for enriching the residual carbon from the coal gasification fine slag was proposed. The residual carbon enrichment pattern in the particle size distribution of coal gasification fine slags after the ultrasonic pretreatment was mainly enriched toward the 500–250 μm and 250–125 μm particle size classes by analyzing the changes in the particle size distribution and apparent morphology. The pulp pretreatment at the ultrasonic output power of 270 W for 4 min was determined as the optimal experimental condition with respect to the yield, ash content, and ash rejection of the concentrates. Compared to the conventional wet sieving separation, the yield and ash content of the final concentrates were reduced by 7.99 and 14.96%, respectively. Moreover, the ash rejection of the final concentrates was as high as 88.51%, indicating an increment of 11.63% than the conventional wet sieving separation. Furthermore, thermogravimetric analysis confirmed that the final concentrates exhibited the lowest reactivity; however, these demonstrated had the highest carbon content (nearly 70%) with 27.27% ash content. The combustion characteristics analysis showed that the wet screening concentrate after ultrasonic pretreatment had the highest composite combustion characteristic index (S) of 3.17 × 10(–8), as compared to the raw and conventional sieving concentrates.