Development and Characterization of Phosphate Glass Fibers and Their Application in the Reinforcement of Polyester Matrix Composites

This study focused on the production and characterization of phosphate glass fibers (PGF) for application as composite reinforcement. Phosphate glasses belonging to the system 52P(2)O(5)24CaO13MgO (11-(X + Y)) K(2)OXFe(2)O(3)YTiO(2) (X:1, 3, 5) and (Y:0.5, 1) were elaborated and converted to phosphate glass fibers. First, their mechanical properties and chemical durability were investigated. Then, the optimized PGF compositions were used afterward as reinforcement for thermosetting composite materials. Polyester matrices reinforced with short phosphate glass fibers (sPGF) up to 20 wt % were manufactured by the contact molding process. The mechanical and morphological properties of different sPGF-reinforced polyester systems were evaluated. The choice between the different phosphate-based glass syntheses (PGFs) was determined by their superior mechanical performance, their interesting chemical durability, and their high level of dispersion in the polyester matrix without any ad sizing as proven by SEM morphological analysis. Moreover, the characterization of mechanical properties revealed that the tensile and flexural moduli of the developed polyester-based composites were improved by increasing the sPGF content in the polymer matrix in perfect agreement with Takayanagi model predictions. The present work thus highlights some promising results to obtain high-quality phosphate glass fiber-reinforced polyester parts which can be transposed to other thermosetting or thermoplastic-based composites for high-value applications.