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Path Planning of Laser Soldering System Based on Intelligent Algorithm

Laser soldering has been gradually applied to the soldering of electronic components due to the rapid development of microelectronics. However, it is inefficient to use a mechanical shaft to move a laser beam. Here, a laser soldering system is constructed using galvanometer scanning, and an intellig...

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Autores principales: Zhang, Cong, Fan, Zige, Dai, Yaonan, Chen, Hang, Wang, Sikai, Chen, Xubing
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9656395/
https://www.ncbi.nlm.nih.gov/pubmed/36365818
http://dx.doi.org/10.3390/s22218120
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author Zhang, Cong
Fan, Zige
Dai, Yaonan
Chen, Hang
Wang, Sikai
Chen, Xubing
author_facet Zhang, Cong
Fan, Zige
Dai, Yaonan
Chen, Hang
Wang, Sikai
Chen, Xubing
author_sort Zhang, Cong
collection PubMed
description Laser soldering has been gradually applied to the soldering of electronic components due to the rapid development of microelectronics. However, it is inefficient to use a mechanical shaft to move a laser beam. Here, a laser soldering system is constructed using galvanometer scanning, and an intelligent algorithm is also introduced to optimize the soldering path. Firstly, a laser soldering system for scanning of galvanometers is established, and the functions of visual monitoring, motion planning and parameter integration are presented. Secondly, the position of the laser beam and the corresponding soldering spot are determined, and the coordinate information is provided to plan a route by camera calibration and coordinate system transformation. Finally, the problem of path planning in this system is decomposed into the generation of the soldering point full coverage processing frame, and the route optimization of processing platform and laser beam motion. Furthermore, an improved clustering algorithm, based on the characteristics of system structure, and a hybrid optimization algorithm are designed to deal with the generation of the soldering point full coverage processing frame, the route optimization of processing platform and laser beam motion. In addition, the simulations and experiments are verified by test board. These findings shown that the established system and designed optimization algorithm can promote the efficiency of laser soldering.
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spelling pubmed-96563952022-11-15 Path Planning of Laser Soldering System Based on Intelligent Algorithm Zhang, Cong Fan, Zige Dai, Yaonan Chen, Hang Wang, Sikai Chen, Xubing Sensors (Basel) Article Laser soldering has been gradually applied to the soldering of electronic components due to the rapid development of microelectronics. However, it is inefficient to use a mechanical shaft to move a laser beam. Here, a laser soldering system is constructed using galvanometer scanning, and an intelligent algorithm is also introduced to optimize the soldering path. Firstly, a laser soldering system for scanning of galvanometers is established, and the functions of visual monitoring, motion planning and parameter integration are presented. Secondly, the position of the laser beam and the corresponding soldering spot are determined, and the coordinate information is provided to plan a route by camera calibration and coordinate system transformation. Finally, the problem of path planning in this system is decomposed into the generation of the soldering point full coverage processing frame, and the route optimization of processing platform and laser beam motion. Furthermore, an improved clustering algorithm, based on the characteristics of system structure, and a hybrid optimization algorithm are designed to deal with the generation of the soldering point full coverage processing frame, the route optimization of processing platform and laser beam motion. In addition, the simulations and experiments are verified by test board. These findings shown that the established system and designed optimization algorithm can promote the efficiency of laser soldering. MDPI 2022-10-24 /pmc/articles/PMC9656395/ /pubmed/36365818 http://dx.doi.org/10.3390/s22218120 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Zhang, Cong
Fan, Zige
Dai, Yaonan
Chen, Hang
Wang, Sikai
Chen, Xubing
Path Planning of Laser Soldering System Based on Intelligent Algorithm
title Path Planning of Laser Soldering System Based on Intelligent Algorithm
title_full Path Planning of Laser Soldering System Based on Intelligent Algorithm
title_fullStr Path Planning of Laser Soldering System Based on Intelligent Algorithm
title_full_unstemmed Path Planning of Laser Soldering System Based on Intelligent Algorithm
title_short Path Planning of Laser Soldering System Based on Intelligent Algorithm
title_sort path planning of laser soldering system based on intelligent algorithm
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9656395/
https://www.ncbi.nlm.nih.gov/pubmed/36365818
http://dx.doi.org/10.3390/s22218120
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