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A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network

Tool wear condition monitoring during the machining process is one of the most important considerations in precision manufacturing. Cutting force is one of the signals that has been widely used for tool wear condition monitoring, which contains the dynamical information of tool wear conditions. This...

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Detalles Bibliográficos
Autores principales: Yang, Xu, Yuan, Rui, Lv, Yong, Li, Li, Song, Hao
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9657287/
https://www.ncbi.nlm.nih.gov/pubmed/36366041
http://dx.doi.org/10.3390/s22218343
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author Yang, Xu
Yuan, Rui
Lv, Yong
Li, Li
Song, Hao
author_facet Yang, Xu
Yuan, Rui
Lv, Yong
Li, Li
Song, Hao
author_sort Yang, Xu
collection PubMed
description Tool wear condition monitoring during the machining process is one of the most important considerations in precision manufacturing. Cutting force is one of the signals that has been widely used for tool wear condition monitoring, which contains the dynamical information of tool wear conditions. This paper proposes a novel multivariate cutting force-based tool wear monitoring method using one-dimensional convolutional neural network (1D CNN). Firstly, multivariate variational mode decomposition (MVMD) is used to process the multivariate cutting force signals. The multivariate band-limited intrinsic mode functions (BLIMFs) are obtained, which contain a large number of nonlinear and nonstationary tool wear characteristics. Afterwards, the proposed modified multiscale permutation entropy (MMPE) is used to measure the complexity of multivariate BLIMFs. The entropy values on multiple scales are calculated as condition indicators in tool wear condition monitoring. Finally, the one-dimensional feature vectors are constructed and employed as the input of 1D CNN to achieve accurate and stable tool wear condition monitoring. The results of the research in this paper demonstrate that the proposed approach has broad prospects in tool wear condition monitoring.
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spelling pubmed-96572872022-11-15 A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network Yang, Xu Yuan, Rui Lv, Yong Li, Li Song, Hao Sensors (Basel) Article Tool wear condition monitoring during the machining process is one of the most important considerations in precision manufacturing. Cutting force is one of the signals that has been widely used for tool wear condition monitoring, which contains the dynamical information of tool wear conditions. This paper proposes a novel multivariate cutting force-based tool wear monitoring method using one-dimensional convolutional neural network (1D CNN). Firstly, multivariate variational mode decomposition (MVMD) is used to process the multivariate cutting force signals. The multivariate band-limited intrinsic mode functions (BLIMFs) are obtained, which contain a large number of nonlinear and nonstationary tool wear characteristics. Afterwards, the proposed modified multiscale permutation entropy (MMPE) is used to measure the complexity of multivariate BLIMFs. The entropy values on multiple scales are calculated as condition indicators in tool wear condition monitoring. Finally, the one-dimensional feature vectors are constructed and employed as the input of 1D CNN to achieve accurate and stable tool wear condition monitoring. The results of the research in this paper demonstrate that the proposed approach has broad prospects in tool wear condition monitoring. MDPI 2022-10-30 /pmc/articles/PMC9657287/ /pubmed/36366041 http://dx.doi.org/10.3390/s22218343 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Yang, Xu
Yuan, Rui
Lv, Yong
Li, Li
Song, Hao
A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network
title A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network
title_full A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network
title_fullStr A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network
title_full_unstemmed A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network
title_short A Novel Multivariate Cutting Force-Based Tool Wear Monitoring Method Using One-Dimensional Convolutional Neural Network
title_sort novel multivariate cutting force-based tool wear monitoring method using one-dimensional convolutional neural network
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9657287/
https://www.ncbi.nlm.nih.gov/pubmed/36366041
http://dx.doi.org/10.3390/s22218343
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