Global optimization of extraframework ensembles in zeolites: structural analysis of extraframework aluminum species in MOR and MFI zeolites

Metal-modified zeolites are versatile catalytic materials with a wide range of industrial applications. Their catalytic behaviour is determined by the nature of externally introduced cationic species, i.e., its geometry, chemical composition, and location within the zeolite pores. Superior catalyst designs can be unlocked by understanding the confinement effect and spatial limitations of the zeolite framework and its influence on the geometry and location of such cationic active sites. In this study, we employ the genetic algorithm (GA) global optimization method to investigate extraframework aluminum species and their structural variations in different zeolite matrices. We focus on extraframework aluminum (EFAl) as a model system because it greatly influences the product selectivity and catalytic stability in several zeolite catalyzed processes. Specifically, the GA was used to investigate the configurational possibilities of EFAl within the mordenite (MOR) and ZSM-5 frameworks. The xTB semi-empirical method within the GA was employed for an automated sampling of the EFAl–zeolite space. Furthermore, geometry refinement at the density functional theory (DFT) level of theory allowed us to improve the most stable configurations obtained from the GA and elaborate on the limitations of the xTB method. A subsequent ab initio thermodynamics analysis (aiTA) was chosen to predict the most favourable EFAl structure(s) under the catalytically relevant operando conditions.