Binary Polyamide-Imide Fibrous Superelastic Aerogels for Fire-Retardant and High-Temperature Air Filtration

Fibrous air filtration materials are highly desirable for particle removal from high-temperature emission sources. However, the existing commercial filter materials suffer from either low filtration efficiency or high pressure drop, due to the difficulty in achieving small fiber diameter and high porosity simultaneously. Herein, we report a facile strategy to fabricate mechanical robust fibrous aerogels by using dual-scale sized PAI/BMI filaments and fibers, which are derived from wet spinning and electrospinning technologies, respectively. The creativity of this design is that PAI/BMI filaments can serve as the enhancing skeleton and PAI/BMI fibers can assemble into high-porosity interconnected networks, enabling the improvement of both mechanical property and air filtration performance. The resultant dual-scale sized PAI/PBMI fibrous aerogels show a compressive stress of 8.36 MPa, a high filtration efficiency of 90.78% (particle diameter of 2.5 μm); for particle diameter over 5 μm, they have 99.99% ultra-high filtration efficiency, a low pressure drop of 20 Pa, and high QF of 0.12 Pa(−1), as well as thermostable and fire-retardant properties (thermal decomposition temperature up to 342.7 °C). The successive fabrication of this material is of great significance for the govern of industrial dust.