Experimental Study of the Thermally Grown Oxide and Interface of Thermal Barrier Coatings Using TEM In-Situ Heating

Thermal barrier coating (TBC) materials play important roles in gas turbine engines to protect the Ni-based superalloys from high-temperature airflow damage. In this work, the nano-mechanism of TBC failure is analyzed. A scanning transmission electron microscopy-energy dispersive spectrometer (STEM-EDS)-based analysis method was used to study the influence of element migration on the deformation behavior of the bond–coat (BC) layer during heating. The content of elements in the same region varied greatly at different temperatures, which could prove the contribution of element migration to the deformation of the BC layer. TEM in-situ heating experiments were designed and carried out to study the deformation behavior near the ceramic topcoat (TC)/thermally grown oxide (TGO) and the TGO/BC interface. The TC/TGO interface was deformed violently during heating, and obvious deformation occurred at 100 °C, while the TGO/BC interface was relatively stable. A subset geometric phase analysis method was used for full field-strain measurement. The strain value near the TGO/BC interface was relatively small and did not change significantly at lower temperatures. The TC/TGO interface is more unstable and easier to deform than the TGO/BC interface. The stress and strain evolution in the internal region of TGO at high temperatures was quantitatively analyzed. The TGO layer has a tensile stress of GPa magnitude along the interface direction at the peak position, and the shear stress is small.