Research on a Bearing Fault Enhancement Diagnosis Method with Convolutional Neural Network Based on Adaptive Stochastic Resonance

As a powerful feature extraction tool, a convolutional neural network (CNN) has strong adaptability for big data applications such as bearing fault diagnosis, whereas the classification performance is limited when the quality of raw signals is poor. In this paper, stochastic resonance (SR), which provides an advanced feature enhancement approach for weak signals with strong background noise, is introduced as a data pre-processing method for the CNN to improve its classification performance. First, a multiparameter adjusting bistable Duffing system that can achieve SR under large-parameter weak signals is introduced. A hybrid optimization algorithm (HOA) combining the genetic algorithm (GA) and the simulated annealing (SA) is proposed to adaptively obtain the optimized parameters and output signal-to-noise ratio (SNR) of the Duffing system. Therefore, the data optimization based on the multiparameter-adjusting SR of Duffing system can be realized. An SR-based mapping method is further proposed to convert the outputs of the Duffing system into grey images, which can be further processed by a normal CNN with batch normalization (BN) layers and dropout layers. After verifying the feasibility of the HOA in multiparameter optimization of the Duffing system, the bearing fault data set from the CWRU bearing data center was processed by the proposed fault enhancement classification and identification method. The research showed that the weak features of the bearing signals could be enhanced significantly through the adaptive multiparameter optimization of SR, and classification accuracies for 10 categories of bearing signals could achieve 100% and those for 20 categories could achieve more than 96.9%, which is better than other methods. The influences of the population number on the classification accuracies and calculation time were further studied, and the feature map and network visualization are presented. It was demonstrated that the proposed method can realize high-performance fault enhancement classification and identification.