Evaluation of SLS 3D-Printed Filter Structures Based on Bionic Manta Structures

We report on additively manufactured filter systems based on bionic manta ray structures and evaluate their filter performance. The filters are periodic lamella structures produced by selective laser sintering using PA12 polyamide powder. Two different lamella types are investigated, which are derived from two manta ray genera, namely, Mobula tarapacana and Manta birostris. The precipitator efficiency of sand particles in water is determined for both flow directions, which are referred to as the “wing” and “spoiler” arrangements. With a flat filter design, more than 90% of sand particles can be removed from the water. The variation of the lamella distance reveals that the filter effect is based on the different dynamic flow of particles and water rather than filtering by the hole size. The successful transformation of the primary flat filter design into a round filter structure is demonstrated with precipitator efficiencies above 95% and a ratio of filtered to unfiltered water of 1:1 being achieved, depending of the gap between the filter and the surrounding pipe. A shortening of the filter structure results in an unaltered precipitator efficiency but a lower ratio of filtered water. These results reveal the peculiar possibility to produce 3D round-shaped filters based on manta ray structures with additive manufacturing, achieving good precipitator efficiencies.