Effect of Various Binders on the Properties of Microalgae-Enriched Urea Granules

As the human population grows and the demand for food grows with it, the recycling, or containment of materials is important for resource consumption. Nitrogen is one of the main plant nutrients, most commonly used as the chemical substance urea. Because urea is very soluble and at a relatively low temperature (50–60 °C) it hydrolyses easily (releases N(2) and CO(2)) in soil solutions; this is why very large amounts of nitrogen are lost and greenhouse gases are released and this causes serious environmental problems. Therefore, the aim of this study was to create microalgae-enriched nitrogen fertilizers with different binders that inhibit nitrogen leaching from the soil. Binders such as water (W), polyvinyl acetate dispersion (PVAD), molasses (M), potato starch (S), and carboxymethyl cellulose (CMC) were used in this study and their influence on leaching was analysed. Granular fertilizers were produced in a drum granulator and dryer under equal conditions: granulation time was 7 min, granulation took place at a temperature of 50–60 °C, at a drum rotation speed of 26 rpm, with a 5° inclination angle of the drum. The results show that the highest quantity of the marketable fraction was 43.01 (±3.068%) and it was obtained using urea, with 10% (w/w) microalgae additive, and 11.4% (w/w) of 5% concentration molasses solution. The granules of the fertilizer marketable fraction are similar in size because the size guide number (SGN) of the granules vary in a narrow range and fall within the interval of 287 to 304; this means that the average particle size is ~3 mm. When different binders were used, the average static crushing strength of the granulated fertilizers was lower (approximately 6–12 MPa) than using water alone (approximately 12–16 MPa), but the lower values still fell into the required range. Additives of PVAD solutions and molasses solutions have been found to retain nitrogen in sand. The method of one-way analysis of variance (ANOVA) was used to evaluate the results.