Tuning the Curing Efficiency of Conventional Accelerated Sulfur System for Tailoring the Properties of Natural Rubber/Bromobutyl Rubber Blends

The state of cure and the vulcanizate properties of a conventional accelerated sulfur (CV) cured 50/50 blend of natural rubber (NR) and bromobutyl rubber (BIIR) were inferior. However, this blend exhibits a higher extent of cure with remarkable improvements in its mechanical properties, particularly the tensile strength, modulus and hardness after curing with a combination of accelerated sulfur and three parts per hundred rubber (phr) of a bismaleimide (MF(3)). Moreover, with the use of 0.25 phr of dicumyl peroxide (DCP) along with the CV/MF(3) system, the compression set property of the CV-only cured blend could be reduced from 68% to 15%. The enhanced compatibility between NR and BIIR with the aid of bismaleimide via the Diels–Alder reaction was identified as the primary reason for the improved cure state and the mechanical properties. However, the incorporation of a certain amount of bismaleimide as a crosslink in the NR phase of the blend, via a radical initiated crosslinking process by the action of DCP, is responsible for the improved compression set properties