Active cooling of twisted coiled actuators via fabric air channels

Twisted coiled actuators (TCAs) are promising artificial muscles for wearable soft robotic devices due to their biomimetic properties, inherent compliance, and slim profile. These artificial muscles are created by super-coiling nylon thread and are thermally actuated. Unfortunately, their slow natural cooling rate limits their feasibility when used in wearable devices for upper limb rehabilitation. Thus, a novel cooling apparatus for TCAs was specifically designed for implementation in soft robotic devices. The cooling apparatus consists of a flexible fabric channel made from nylon pack cloth. The fabric channel is lightweight and could be sewn onto other garments for assembly into a soft robotic device. The TCA is placed in the channel, and a miniature air pump is used to blow air through it to enable active cooling. The impact of channel size on TCA performance was assessed by testing nine fabric channel sizes—combinations of three widths (6, 8, and 10 mm) and three heights (4, 6, and 8 mm). Overall, the performance of the TCA improved as the channel dimensions increased, with the combination of a 10 mm width and an 8 mm height resulting in the best balance between cooling time, heating time, and stroke. This channel was utilized in a follow-up experiment to determine the impact of the cooling apparatus on TCA performance. In comparison to passive cooling without a channel, the channel and miniature air pump reduced the TCA cooling time by 42% ([Formula: see text] s to [Formula: see text] s, [Formula: see text]). Unfortunately, there was also a 9% increase in the heating time ([Formula: see text] s to [Formula: see text] s, [Formula: see text]) and a 28% decrease in the stroke ([Formula: see text] mm to [Formula: see text] mm, [Formula: see text]). This work demonstrates that fabric cooling channels are a viable option for cooling thermally actuated artificial muscles within a soft wearable device. Future work can continue to improve the channel design by experimenting with other configurations and materials.