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Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed

[Image: see text] To meet the requirements of Angang’s blast furnace smelting for sintering output, improve the double-layer sintering process, and determine the appropriate parameters for the double-layer sintering process, this article established a mathematical model and simulated the temperature...

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Autores principales: Zhou, Mingshun, Jiang, Xin, Zhai, Liwei, Jin, Xun, An, Haiwei, Ding, Zhimin, Shen, Fengman
Formato: Online Artículo Texto
Lenguaje:English
Publicado: American Chemical Society 2022
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9773940/
https://www.ncbi.nlm.nih.gov/pubmed/36570293
http://dx.doi.org/10.1021/acsomega.2c05857
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author Zhou, Mingshun
Jiang, Xin
Zhai, Liwei
Jin, Xun
An, Haiwei
Ding, Zhimin
Shen, Fengman
author_facet Zhou, Mingshun
Jiang, Xin
Zhai, Liwei
Jin, Xun
An, Haiwei
Ding, Zhimin
Shen, Fengman
author_sort Zhou, Mingshun
collection PubMed
description [Image: see text] To meet the requirements of Angang’s blast furnace smelting for sintering output, improve the double-layer sintering process, and determine the appropriate parameters for the double-layer sintering process, this article established a mathematical model and simulated the temperature field in the burden bed and the changing trends of O(2) and CO(2) concentrations in the sintering tail gas during the single-layer and double-layer sintering processes of the sintering machine. The simulation results show that (1) compared with the sintering time of single-layer sintering in the baseline period, the error of the single-sintering model is only about 2.5%, and the model’s accuracy is high. (2) Two combustion zones of double-layer sintering increase O(2) consumption, and the O(2) concentration in the tail gas decreases significantly. (3) The thickness of the upper and lower feeding layers of double-layer oxygen supplement sintering is 650 + 300 mm better than that of 600 + 350 mm. (4) The optimal secondary ignition time is 15 min.
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spelling pubmed-97739402022-12-23 Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed Zhou, Mingshun Jiang, Xin Zhai, Liwei Jin, Xun An, Haiwei Ding, Zhimin Shen, Fengman ACS Omega [Image: see text] To meet the requirements of Angang’s blast furnace smelting for sintering output, improve the double-layer sintering process, and determine the appropriate parameters for the double-layer sintering process, this article established a mathematical model and simulated the temperature field in the burden bed and the changing trends of O(2) and CO(2) concentrations in the sintering tail gas during the single-layer and double-layer sintering processes of the sintering machine. The simulation results show that (1) compared with the sintering time of single-layer sintering in the baseline period, the error of the single-sintering model is only about 2.5%, and the model’s accuracy is high. (2) Two combustion zones of double-layer sintering increase O(2) consumption, and the O(2) concentration in the tail gas decreases significantly. (3) The thickness of the upper and lower feeding layers of double-layer oxygen supplement sintering is 650 + 300 mm better than that of 600 + 350 mm. (4) The optimal secondary ignition time is 15 min. American Chemical Society 2022-12-11 /pmc/articles/PMC9773940/ /pubmed/36570293 http://dx.doi.org/10.1021/acsomega.2c05857 Text en © 2022 The Authors. Published by American Chemical Society https://creativecommons.org/licenses/by-nc-nd/4.0/Permits non-commercial access and re-use, provided that author attribution and integrity are maintained; but does not permit creation of adaptations or other derivative works (https://creativecommons.org/licenses/by-nc-nd/4.0/).
spellingShingle Zhou, Mingshun
Jiang, Xin
Zhai, Liwei
Jin, Xun
An, Haiwei
Ding, Zhimin
Shen, Fengman
Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed
title Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed
title_full Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed
title_fullStr Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed
title_full_unstemmed Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed
title_short Simulation of the Internal Temperature Field and Flow Field in a Double-Layer Sintering Bed
title_sort simulation of the internal temperature field and flow field in a double-layer sintering bed
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9773940/
https://www.ncbi.nlm.nih.gov/pubmed/36570293
http://dx.doi.org/10.1021/acsomega.2c05857
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