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Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications
The synthesis and manufacturing of polymer nanocomposites have garnered interest in recent research and development because of their superiority compared to traditionally employed industrial materials. Specifically, polymer nanocomposites offer higher strength, stronger resistance to corrosion or er...
Autores principales: | , , , , , , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
The Royal Society of Chemistry
2023
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9817086/ https://www.ncbi.nlm.nih.gov/pubmed/36686959 http://dx.doi.org/10.1039/d2ra06522c |
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author | Shah, Mussadiq Ullah, Abid Azher, Kashif Rehman, Asif Ur Juan, Wang Aktürk, Nizami Tüfekci, Celal Sami Salamci, Metin U. |
author_facet | Shah, Mussadiq Ullah, Abid Azher, Kashif Rehman, Asif Ur Juan, Wang Aktürk, Nizami Tüfekci, Celal Sami Salamci, Metin U. |
author_sort | Shah, Mussadiq |
collection | PubMed |
description | The synthesis and manufacturing of polymer nanocomposites have garnered interest in recent research and development because of their superiority compared to traditionally employed industrial materials. Specifically, polymer nanocomposites offer higher strength, stronger resistance to corrosion or erosion, adaptable production techniques, and lower costs. The vat photopolymerization (VPP) process is a group of additive manufacturing (AM) techniques that provide the benefit of relatively low cost, maximum flexibility, high accuracy, and complexity of the printed parts. In the past few years, there has been a rapid increase in the understanding of VPP-based processes, such as high-resolution AM methods to print intricate polymer parts. The synergistic integration of nanocomposites and VPP-based 3D printing processes has opened a gateway to the future and is soon expected to surpass traditional manufacturing techniques. This review aims to provide a theoretical background and the engineering capabilities of VPP with a focus on the polymerization of nanocomposite polymer resins. Specifically, the configuration, classification, and factors affecting VPP are summarized in detail. Furthermore, different challenges in the preparation of polymer nanocomposites are discussed together with their pre- and post-processing, where several constraints and limitations that hinder their printability and photo curability are critically discussed. The main focus is the applications of printed polymer nanocomposites and the enhancement in their properties such as mechanical, biomedical, thermal, electrical, and magnetic properties. Recent literature, mainly in the past three years, is critically discussed and the main contributing results in terms of applications are summarized in the form of tables. The goal of this work is to provide researchers with a comprehensive and updated understanding of the underlying difficulties and potential benefits of VPP-based 3D printing of polymer nanocomposites. It will also help readers to systematically reveal the research problems, gaps, challenges, and promising future directions related to polymer nanocomposites and VPP processes. |
format | Online Article Text |
id | pubmed-9817086 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2023 |
publisher | The Royal Society of Chemistry |
record_format | MEDLINE/PubMed |
spelling | pubmed-98170862023-01-20 Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications Shah, Mussadiq Ullah, Abid Azher, Kashif Rehman, Asif Ur Juan, Wang Aktürk, Nizami Tüfekci, Celal Sami Salamci, Metin U. RSC Adv Chemistry The synthesis and manufacturing of polymer nanocomposites have garnered interest in recent research and development because of their superiority compared to traditionally employed industrial materials. Specifically, polymer nanocomposites offer higher strength, stronger resistance to corrosion or erosion, adaptable production techniques, and lower costs. The vat photopolymerization (VPP) process is a group of additive manufacturing (AM) techniques that provide the benefit of relatively low cost, maximum flexibility, high accuracy, and complexity of the printed parts. In the past few years, there has been a rapid increase in the understanding of VPP-based processes, such as high-resolution AM methods to print intricate polymer parts. The synergistic integration of nanocomposites and VPP-based 3D printing processes has opened a gateway to the future and is soon expected to surpass traditional manufacturing techniques. This review aims to provide a theoretical background and the engineering capabilities of VPP with a focus on the polymerization of nanocomposite polymer resins. Specifically, the configuration, classification, and factors affecting VPP are summarized in detail. Furthermore, different challenges in the preparation of polymer nanocomposites are discussed together with their pre- and post-processing, where several constraints and limitations that hinder their printability and photo curability are critically discussed. The main focus is the applications of printed polymer nanocomposites and the enhancement in their properties such as mechanical, biomedical, thermal, electrical, and magnetic properties. Recent literature, mainly in the past three years, is critically discussed and the main contributing results in terms of applications are summarized in the form of tables. The goal of this work is to provide researchers with a comprehensive and updated understanding of the underlying difficulties and potential benefits of VPP-based 3D printing of polymer nanocomposites. It will also help readers to systematically reveal the research problems, gaps, challenges, and promising future directions related to polymer nanocomposites and VPP processes. The Royal Society of Chemistry 2023-01-06 /pmc/articles/PMC9817086/ /pubmed/36686959 http://dx.doi.org/10.1039/d2ra06522c Text en This journal is © The Royal Society of Chemistry https://creativecommons.org/licenses/by/3.0/ |
spellingShingle | Chemistry Shah, Mussadiq Ullah, Abid Azher, Kashif Rehman, Asif Ur Juan, Wang Aktürk, Nizami Tüfekci, Celal Sami Salamci, Metin U. Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications |
title | Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications |
title_full | Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications |
title_fullStr | Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications |
title_full_unstemmed | Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications |
title_short | Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications |
title_sort | vat photopolymerization-based 3d printing of polymer nanocomposites: current trends and applications |
topic | Chemistry |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9817086/ https://www.ncbi.nlm.nih.gov/pubmed/36686959 http://dx.doi.org/10.1039/d2ra06522c |
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