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Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications

The synthesis and manufacturing of polymer nanocomposites have garnered interest in recent research and development because of their superiority compared to traditionally employed industrial materials. Specifically, polymer nanocomposites offer higher strength, stronger resistance to corrosion or er...

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Autores principales: Shah, Mussadiq, Ullah, Abid, Azher, Kashif, Rehman, Asif Ur, Juan, Wang, Aktürk, Nizami, Tüfekci, Celal Sami, Salamci, Metin U.
Formato: Online Artículo Texto
Lenguaje:English
Publicado: The Royal Society of Chemistry 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9817086/
https://www.ncbi.nlm.nih.gov/pubmed/36686959
http://dx.doi.org/10.1039/d2ra06522c
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author Shah, Mussadiq
Ullah, Abid
Azher, Kashif
Rehman, Asif Ur
Juan, Wang
Aktürk, Nizami
Tüfekci, Celal Sami
Salamci, Metin U.
author_facet Shah, Mussadiq
Ullah, Abid
Azher, Kashif
Rehman, Asif Ur
Juan, Wang
Aktürk, Nizami
Tüfekci, Celal Sami
Salamci, Metin U.
author_sort Shah, Mussadiq
collection PubMed
description The synthesis and manufacturing of polymer nanocomposites have garnered interest in recent research and development because of their superiority compared to traditionally employed industrial materials. Specifically, polymer nanocomposites offer higher strength, stronger resistance to corrosion or erosion, adaptable production techniques, and lower costs. The vat photopolymerization (VPP) process is a group of additive manufacturing (AM) techniques that provide the benefit of relatively low cost, maximum flexibility, high accuracy, and complexity of the printed parts. In the past few years, there has been a rapid increase in the understanding of VPP-based processes, such as high-resolution AM methods to print intricate polymer parts. The synergistic integration of nanocomposites and VPP-based 3D printing processes has opened a gateway to the future and is soon expected to surpass traditional manufacturing techniques. This review aims to provide a theoretical background and the engineering capabilities of VPP with a focus on the polymerization of nanocomposite polymer resins. Specifically, the configuration, classification, and factors affecting VPP are summarized in detail. Furthermore, different challenges in the preparation of polymer nanocomposites are discussed together with their pre- and post-processing, where several constraints and limitations that hinder their printability and photo curability are critically discussed. The main focus is the applications of printed polymer nanocomposites and the enhancement in their properties such as mechanical, biomedical, thermal, electrical, and magnetic properties. Recent literature, mainly in the past three years, is critically discussed and the main contributing results in terms of applications are summarized in the form of tables. The goal of this work is to provide researchers with a comprehensive and updated understanding of the underlying difficulties and potential benefits of VPP-based 3D printing of polymer nanocomposites. It will also help readers to systematically reveal the research problems, gaps, challenges, and promising future directions related to polymer nanocomposites and VPP processes.
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spelling pubmed-98170862023-01-20 Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications Shah, Mussadiq Ullah, Abid Azher, Kashif Rehman, Asif Ur Juan, Wang Aktürk, Nizami Tüfekci, Celal Sami Salamci, Metin U. RSC Adv Chemistry The synthesis and manufacturing of polymer nanocomposites have garnered interest in recent research and development because of their superiority compared to traditionally employed industrial materials. Specifically, polymer nanocomposites offer higher strength, stronger resistance to corrosion or erosion, adaptable production techniques, and lower costs. The vat photopolymerization (VPP) process is a group of additive manufacturing (AM) techniques that provide the benefit of relatively low cost, maximum flexibility, high accuracy, and complexity of the printed parts. In the past few years, there has been a rapid increase in the understanding of VPP-based processes, such as high-resolution AM methods to print intricate polymer parts. The synergistic integration of nanocomposites and VPP-based 3D printing processes has opened a gateway to the future and is soon expected to surpass traditional manufacturing techniques. This review aims to provide a theoretical background and the engineering capabilities of VPP with a focus on the polymerization of nanocomposite polymer resins. Specifically, the configuration, classification, and factors affecting VPP are summarized in detail. Furthermore, different challenges in the preparation of polymer nanocomposites are discussed together with their pre- and post-processing, where several constraints and limitations that hinder their printability and photo curability are critically discussed. The main focus is the applications of printed polymer nanocomposites and the enhancement in their properties such as mechanical, biomedical, thermal, electrical, and magnetic properties. Recent literature, mainly in the past three years, is critically discussed and the main contributing results in terms of applications are summarized in the form of tables. The goal of this work is to provide researchers with a comprehensive and updated understanding of the underlying difficulties and potential benefits of VPP-based 3D printing of polymer nanocomposites. It will also help readers to systematically reveal the research problems, gaps, challenges, and promising future directions related to polymer nanocomposites and VPP processes. The Royal Society of Chemistry 2023-01-06 /pmc/articles/PMC9817086/ /pubmed/36686959 http://dx.doi.org/10.1039/d2ra06522c Text en This journal is © The Royal Society of Chemistry https://creativecommons.org/licenses/by/3.0/
spellingShingle Chemistry
Shah, Mussadiq
Ullah, Abid
Azher, Kashif
Rehman, Asif Ur
Juan, Wang
Aktürk, Nizami
Tüfekci, Celal Sami
Salamci, Metin U.
Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications
title Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications
title_full Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications
title_fullStr Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications
title_full_unstemmed Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications
title_short Vat photopolymerization-based 3D printing of polymer nanocomposites: current trends and applications
title_sort vat photopolymerization-based 3d printing of polymer nanocomposites: current trends and applications
topic Chemistry
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9817086/
https://www.ncbi.nlm.nih.gov/pubmed/36686959
http://dx.doi.org/10.1039/d2ra06522c
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