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Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM)

Bimetallic structures manufactured by direct deposition have a defect due to the sudden change in the microstructure and properties of dissimilar metals. The laser metal deposition (LMD)-wire arc additive manufacturing (WAAM) process can alleviate the defect between two different materials by deposi...

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Autores principales: Yoo, Seong-Won, Lee, Choon-Man, Kim, Dong-Hyeon
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9861038/
https://www.ncbi.nlm.nih.gov/pubmed/36676271
http://dx.doi.org/10.3390/ma16020535
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author Yoo, Seong-Won
Lee, Choon-Man
Kim, Dong-Hyeon
author_facet Yoo, Seong-Won
Lee, Choon-Man
Kim, Dong-Hyeon
author_sort Yoo, Seong-Won
collection PubMed
description Bimetallic structures manufactured by direct deposition have a defect due to the sudden change in the microstructure and properties of dissimilar metals. The laser metal deposition (LMD)-wire arc additive manufacturing (WAAM) process can alleviate the defect between two different materials by depositing the functionally graded material (FGM) layer, such as a thin intermediate layer using LMD and can be used to fabricate bimetallic structures at high deposition rates with relatively low costs using WAAM. In this study, the LMD-WAAM process was performed, and the microstructure of the fabricated bimetallic structure of IN625-SUS304L was investigated. The microstructure of the FGM zone of the LMD-WAAM sample was mainly fine equiaxed dendrite morphologies. In contrast, coarse columnar dendrite morphologies constituted the WAAM zone. The composition of the major alloying elements of the LMD-WAAM sample gradually changed with the height of the deposited layer. The microhardness of the LMD-WAAM sample tended to increase with an increasing Inconel content. In the case of the LMD-WAAM sample, the fracture occurred near the interface between 25% IN625 and 0% IN625; in the WAAM sample, the final fracture occurred in SUS304L near the interface. The tensile strength of the LMD-WAAM samples was inversely proportional to the laser power. The results showed that the LMD-WAAM samples had 8% higher tensile strength than the samples fabricated using only WAAM.
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spelling pubmed-98610382023-01-22 Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM) Yoo, Seong-Won Lee, Choon-Man Kim, Dong-Hyeon Materials (Basel) Article Bimetallic structures manufactured by direct deposition have a defect due to the sudden change in the microstructure and properties of dissimilar metals. The laser metal deposition (LMD)-wire arc additive manufacturing (WAAM) process can alleviate the defect between two different materials by depositing the functionally graded material (FGM) layer, such as a thin intermediate layer using LMD and can be used to fabricate bimetallic structures at high deposition rates with relatively low costs using WAAM. In this study, the LMD-WAAM process was performed, and the microstructure of the fabricated bimetallic structure of IN625-SUS304L was investigated. The microstructure of the FGM zone of the LMD-WAAM sample was mainly fine equiaxed dendrite morphologies. In contrast, coarse columnar dendrite morphologies constituted the WAAM zone. The composition of the major alloying elements of the LMD-WAAM sample gradually changed with the height of the deposited layer. The microhardness of the LMD-WAAM sample tended to increase with an increasing Inconel content. In the case of the LMD-WAAM sample, the fracture occurred near the interface between 25% IN625 and 0% IN625; in the WAAM sample, the final fracture occurred in SUS304L near the interface. The tensile strength of the LMD-WAAM samples was inversely proportional to the laser power. The results showed that the LMD-WAAM samples had 8% higher tensile strength than the samples fabricated using only WAAM. MDPI 2023-01-05 /pmc/articles/PMC9861038/ /pubmed/36676271 http://dx.doi.org/10.3390/ma16020535 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Yoo, Seong-Won
Lee, Choon-Man
Kim, Dong-Hyeon
Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM)
title Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM)
title_full Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM)
title_fullStr Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM)
title_full_unstemmed Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM)
title_short Effect of Functionally Graded Material (FGM) Interlayer in Metal Additive Manufacturing of Inconel-Stainless Bimetallic Structure by Laser Melting Deposition (LMD) and Wire Arc Additive Manufacturing (WAAM)
title_sort effect of functionally graded material (fgm) interlayer in metal additive manufacturing of inconel-stainless bimetallic structure by laser melting deposition (lmd) and wire arc additive manufacturing (waam)
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9861038/
https://www.ncbi.nlm.nih.gov/pubmed/36676271
http://dx.doi.org/10.3390/ma16020535
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