Mechanical Behavior of Al-Si10-Mg P-TPMS Structure Fabricated by Selective Laser Melting and a Unified Mathematical Model with Geometrical Parameter

Compared with the traditional lattice structure, the triply periodic minimal surface (TPMS) structure can avoid stress concentration effectively. Here, it is promising in the fields of lightweight and energy absorption. However, the number of structural parameters and mechanical properties of the TPMS structure is plentiful, and the relationship between them is unclassified. In this paper, for the first time, a unified mathematical model was proposed to establish the relationship between TPMS structural design parameters and mechanical properties. Fifteen primitive models were designed by changing the structural parameters (level-set value C and thickness T) and manufacturing by selective laser melting. The geometric defects and surface quality of the structures were explored by optical microscope and scanning electron microscopy (SEM). The mechanical properties were investigated by quasi-static compression test and finite element simulation. The influence of building direction on structural mechanical behavior (failure mode, stress-strain curve) was studied. The real mechanical properties (Young’s modulus and plateau stress) of the structure could be predicted according to different C and T combinations. Finally, the energy absorption characteristics were explored. The results showed that when the C value is 0.6 in the range of 0–0.6, the energy absorption performance of the structure is at the maximum level.