Direct Membrane Filtration of Municipal Wastewater: Studying the Most Suitable Conditions for Minimizing Fouling Rate in Commercial Porous Membranes at Demonstration Scale

This study aimed to evaluate the feasibility of applying a commercial porous membrane to direct filtration of municipal wastewater. The effects of membrane pore size (MF and UF), treated influent (raw wastewater and the primary settler effluent of a municipal wastewater treatment plant) and operating solids concentration (about 1 and 2.6 g L(−1)) were evaluated on a demonstration plant. Filtration periods of 2–8 h were achieved when using the MF membrane, while these increased to 34–69 days with the UF membrane. This wide difference was due to severe fouling when operating the MF membrane, which was dramatically reduced by the UF membrane. Use of raw wastewater and higher solids concentration showed a significant benefit in the filtration performance when using the UF module. The physical fouling control strategies tested (air sparging and backwashing) proved to be ineffective in controlling UF membrane fouling, although these strategies had a significant impact on MF membrane fouling, extending the operating period from some hours to 5–6 days. The fouling evaluation showed that a cake layer seemed to be the predominant reversible fouling mechanism during each independent filtration cycle. However, as continuous filtration advanced, a large accumulation of irreversible fouling appeared, which could have been related to intermediate/complete pore blocking in the case of the MF membrane, while it could have been produced by standard pore blocking in the case of the UF membrane. Organic matter represented more than 70% of this irreversible fouling in all the experimental conditions evaluated.