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Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment

Many studies focus on the torque-to-dimension ratio when designing magnetorheological brakes (MRB), especially for ankle foot orthosis (AFO) devices. Vane MRB is one type of MRB with a limited angle of motion that is naturally suitable to be applied to AFO. However, very few implement quality functi...

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Autores principales: Lutanto, Agus, Ubaidillah, U, Imaduddin, Fitrian, Choi, Seung-Bok, Lenggana, Bhre Wangsa
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9866983/
https://www.ncbi.nlm.nih.gov/pubmed/36677087
http://dx.doi.org/10.3390/mi14010026
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author Lutanto, Agus
Ubaidillah, U
Imaduddin, Fitrian
Choi, Seung-Bok
Lenggana, Bhre Wangsa
author_facet Lutanto, Agus
Ubaidillah, U
Imaduddin, Fitrian
Choi, Seung-Bok
Lenggana, Bhre Wangsa
author_sort Lutanto, Agus
collection PubMed
description Many studies focus on the torque-to-dimension ratio when designing magnetorheological brakes (MRB), especially for ankle foot orthosis (AFO) devices. Vane MRB is one type of MRB with a limited angle of motion that is naturally suitable to be applied to AFO. However, very few implement quality function deployment (QFD) when making MRB, whereas QFD is an essential factor in making product designs. In this study, a tiny vane-type MR brake (TVMRB) was successfully made using the QFD method. Torque characteristics are determined by analysis of magnetic flux density, theoretically, by 3D simulation, and by using Ansys Maxwell experimentally. For consideration, the analysis was carried out with fluid gap variations (0.5 mm, 0.75 mm, and 1 mm) and current variations (0.5–2 A with 0.5 A increments). As a result, ignoring the leakage of MR fluid (MRF), at a constant rotation of 10 rpm, the smallest torque of 6.14 Nm was obtained at the fluid gap variation of 1 mm and input current of 0.5 A, whereas the largest torque was 46.71 Nm at the fluid gap variation of 0.5 mm and input current of 2 A. Apart from torque, this article will also discuss other brake performances in the form of operational range and power consumption. Finally, the structure of the TVMRB design is compared with other designs presented in the House of Quality (HOQ).
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spelling pubmed-98669832023-01-22 Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment Lutanto, Agus Ubaidillah, U Imaduddin, Fitrian Choi, Seung-Bok Lenggana, Bhre Wangsa Micromachines (Basel) Article Many studies focus on the torque-to-dimension ratio when designing magnetorheological brakes (MRB), especially for ankle foot orthosis (AFO) devices. Vane MRB is one type of MRB with a limited angle of motion that is naturally suitable to be applied to AFO. However, very few implement quality function deployment (QFD) when making MRB, whereas QFD is an essential factor in making product designs. In this study, a tiny vane-type MR brake (TVMRB) was successfully made using the QFD method. Torque characteristics are determined by analysis of magnetic flux density, theoretically, by 3D simulation, and by using Ansys Maxwell experimentally. For consideration, the analysis was carried out with fluid gap variations (0.5 mm, 0.75 mm, and 1 mm) and current variations (0.5–2 A with 0.5 A increments). As a result, ignoring the leakage of MR fluid (MRF), at a constant rotation of 10 rpm, the smallest torque of 6.14 Nm was obtained at the fluid gap variation of 1 mm and input current of 0.5 A, whereas the largest torque was 46.71 Nm at the fluid gap variation of 0.5 mm and input current of 2 A. Apart from torque, this article will also discuss other brake performances in the form of operational range and power consumption. Finally, the structure of the TVMRB design is compared with other designs presented in the House of Quality (HOQ). MDPI 2022-12-22 /pmc/articles/PMC9866983/ /pubmed/36677087 http://dx.doi.org/10.3390/mi14010026 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Lutanto, Agus
Ubaidillah, U
Imaduddin, Fitrian
Choi, Seung-Bok
Lenggana, Bhre Wangsa
Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment
title Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment
title_full Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment
title_fullStr Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment
title_full_unstemmed Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment
title_short Development of Tiny Vane-Type Magnetorheological Brake Considering Quality Function Deployment
title_sort development of tiny vane-type magnetorheological brake considering quality function deployment
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9866983/
https://www.ncbi.nlm.nih.gov/pubmed/36677087
http://dx.doi.org/10.3390/mi14010026
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