Secondary Lip Flow in a Cyclone Separator

Three secondary flows, namely the inward radial flow along the cyclone lid, the downward axial flow along the external surface of the vortex finder, and the radial inward flow below the vortex finder (lip flow) have been studied at a wide range of flow rate 0.22–7.54 LPM using the LES simulations. To evaluate these flows the corresponding methods were originally proposed. The highly significant effect of the Reynolds number on these secondary flows has been described by equations. The main finding is that the magnitude of all secondary flows decrease with increasing Reynolds number. The secondary inward radial flow along the cyclone lid is not constant and reaches its maximum value at the central radial position between the vortex finder external wall and the cyclone wall. The secondary downward axial flow along the external surface of the vortex finder significantly increases at the lowest part of the vortex finder and it is much larger than the secondary flow along the cyclone lid. The lip flow is much larger than the secondary inward radial flow along the cyclone lid, which was assumed in cyclone models to be equal to the lip flow, and the ratio of these two secondary flows is practically independent of the Reynolds number.