Cargando…

Optimization techniques for energy efficiency in machining processes—a review

Metal working process is one of the main activities in mechanical manufacturing industry; it is considered as a major consumer of energy and natural resources. In material removal process, the selection of cutting parameters and cooling or cutting liquid is necessary to save energy and achieve energ...

Descripción completa

Detalles Bibliográficos
Autores principales: abdelaoui, Fatima Zohra El, Jabri, Abdelouahhab, Barkany, Abdellah El
Formato: Online Artículo Texto
Lenguaje:English
Publicado: Springer London 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9894528/
https://www.ncbi.nlm.nih.gov/pubmed/36748074
http://dx.doi.org/10.1007/s00170-023-10927-y
_version_ 1784881761825587200
author abdelaoui, Fatima Zohra El
Jabri, Abdelouahhab
Barkany, Abdellah El
author_facet abdelaoui, Fatima Zohra El
Jabri, Abdelouahhab
Barkany, Abdellah El
author_sort abdelaoui, Fatima Zohra El
collection PubMed
description Metal working process is one of the main activities in mechanical manufacturing industry; it is considered as a major consumer of energy and natural resources. In material removal process, the selection of cutting parameters and cooling or cutting liquid is necessary to save energy and achieve energy efficiency as well as sustainability. During the last two decades, the number of publications in this field has rapidly increased and has shown the importance of this research area. This review paper identifies and reviews in detail a total of 166 scientific studies which exhibit original contributions to the field and address multiple energy efficiency challenges. The recently developed models of energy consumption and different materials used in the machining process are presented. Therefore, this study describes various techniques for modeling and optimizing machining operations such as turning, milling, and drilling. Modeling techniques, experimental methods, multi-objective and single-objective optimization methods, and hybrid techniques optimization are presented in a detailed manner compared to previous review papers where only energy models are discussed. It can help practitioners and researchers to select the most appropriate approach for the desired experience and to highlight the progress of these methods in terms of machining energy efficiency. Additionally, this paper provides a review of different cutting fluids adopted in machining processes. This paper assists researchers and manufacturers in making advantageous technical decisions that have substantial economics in terms of energy saving.
format Online
Article
Text
id pubmed-9894528
institution National Center for Biotechnology Information
language English
publishDate 2023
publisher Springer London
record_format MEDLINE/PubMed
spelling pubmed-98945282023-02-02 Optimization techniques for energy efficiency in machining processes—a review abdelaoui, Fatima Zohra El Jabri, Abdelouahhab Barkany, Abdellah El Int J Adv Manuf Technol Critical Review Metal working process is one of the main activities in mechanical manufacturing industry; it is considered as a major consumer of energy and natural resources. In material removal process, the selection of cutting parameters and cooling or cutting liquid is necessary to save energy and achieve energy efficiency as well as sustainability. During the last two decades, the number of publications in this field has rapidly increased and has shown the importance of this research area. This review paper identifies and reviews in detail a total of 166 scientific studies which exhibit original contributions to the field and address multiple energy efficiency challenges. The recently developed models of energy consumption and different materials used in the machining process are presented. Therefore, this study describes various techniques for modeling and optimizing machining operations such as turning, milling, and drilling. Modeling techniques, experimental methods, multi-objective and single-objective optimization methods, and hybrid techniques optimization are presented in a detailed manner compared to previous review papers where only energy models are discussed. It can help practitioners and researchers to select the most appropriate approach for the desired experience and to highlight the progress of these methods in terms of machining energy efficiency. Additionally, this paper provides a review of different cutting fluids adopted in machining processes. This paper assists researchers and manufacturers in making advantageous technical decisions that have substantial economics in terms of energy saving. Springer London 2023-02-02 2023 /pmc/articles/PMC9894528/ /pubmed/36748074 http://dx.doi.org/10.1007/s00170-023-10927-y Text en © The Author(s), under exclusive licence to Springer-Verlag London Ltd., part of Springer Nature 2023, Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law. This article is made available via the PMC Open Access Subset for unrestricted research re-use and secondary analysis in any form or by any means with acknowledgement of the original source. These permissions are granted for the duration of the World Health Organization (WHO) declaration of COVID-19 as a global pandemic.
spellingShingle Critical Review
abdelaoui, Fatima Zohra El
Jabri, Abdelouahhab
Barkany, Abdellah El
Optimization techniques for energy efficiency in machining processes—a review
title Optimization techniques for energy efficiency in machining processes—a review
title_full Optimization techniques for energy efficiency in machining processes—a review
title_fullStr Optimization techniques for energy efficiency in machining processes—a review
title_full_unstemmed Optimization techniques for energy efficiency in machining processes—a review
title_short Optimization techniques for energy efficiency in machining processes—a review
title_sort optimization techniques for energy efficiency in machining processes—a review
topic Critical Review
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9894528/
https://www.ncbi.nlm.nih.gov/pubmed/36748074
http://dx.doi.org/10.1007/s00170-023-10927-y
work_keys_str_mv AT abdelaouifatimazohrael optimizationtechniquesforenergyefficiencyinmachiningprocessesareview
AT jabriabdelouahhab optimizationtechniquesforenergyefficiencyinmachiningprocessesareview
AT barkanyabdellahel optimizationtechniquesforenergyefficiencyinmachiningprocessesareview