The Concept of WC-CrC-Ni Plasma-Sprayed Coating with the Addition of YSZ Nanopowder for Cylinder Liner Applications

In the article, the new concept of plasma-sprayed coatings for the cylinder liner was presented. The new type of powder containing WC-CrC-Ni with a 5 and 10 wt. % addition of nano-YSZ powder was plasma-sprayed on aluminum 2017 alloy samples. The selection of optimal plasma-spraying parameters was made taking into account the thickness, porosity, and hardness of the coatings. For the coatings obtained according to the developed parameters, the analysis of their microstructure, chemical, and phase composition was performed. At the next stage, the friction coefficient of the developed coatings was tested and compared with the properties of a classic cast-iron cylinder liner. The obtained results suggest that the developed type of coating might be used for cylinder liner applications after a deeper friction analysis.