Grain Refinement Mechanisms of TiC(0.5)N(0.5) Nanoparticles in Aluminum

In this study, TiC(0.5)N(0.5) nanoparticles (NPs) are shown to induce a remarkable grain refinement of aluminum at various cooling rates. The grain refinement mechanisms are systematically investigated by microstructure observation, edge-to-edge matching (E2EM) model prediction, and first-principles calculations. The experimental results suggest that as the cooling rates increase from 10 K/s to 70 K/s, a transition from intergranular to intragranular distribution of NPs occurs and the Al/TiC(0.5)N(0.5) interface varies from incoherent to coherent. Based on the E2EM analysis combined with first-principles calculation, it is found that TiC(0.5)N(0.5) can act as a potent nucleant for the heterogeneous nucleation of α-Al. By analyzing the NP effects on the nucleation and growth of α-Al, the grain growth restriction and nucleation promotion mechanisms are proposed to elucidate the refinement phenomena at low and high cooling conditions, respectively.