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Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications

This research combines the application of artificial intelligence in the production equipment fault monitoring of aerospace components. It detects three-phase current abnormalities in large hot-pressing furnaces through smart meters and provides early preventive maintenance. Different anomalies are...

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Detalles Bibliográficos
Autores principales: Chen, Hong-Ming, Zhang, Jia-Hao, Wang, Yu-Chieh, Chang, Hsiang-Ching, King, Jen-Kai, Yang, Chao-Tung
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2023
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9959277/
https://www.ncbi.nlm.nih.gov/pubmed/36850824
http://dx.doi.org/10.3390/s23042230
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author Chen, Hong-Ming
Zhang, Jia-Hao
Wang, Yu-Chieh
Chang, Hsiang-Ching
King, Jen-Kai
Yang, Chao-Tung
author_facet Chen, Hong-Ming
Zhang, Jia-Hao
Wang, Yu-Chieh
Chang, Hsiang-Ching
King, Jen-Kai
Yang, Chao-Tung
author_sort Chen, Hong-Ming
collection PubMed
description This research combines the application of artificial intelligence in the production equipment fault monitoring of aerospace components. It detects three-phase current abnormalities in large hot-pressing furnaces through smart meters and provides early preventive maintenance. Different anomalies are classified, and a suitable monitoring process algorithm is proposed to improve the overall monitoring quality, accuracy, and stability by applying AI. We also designed a system to present the heater’s power consumption and the hot-pressing furnace’s fan and visualize the process. Combining artificial intelligence with the experience and technology of professional technicians and researchers to detect and proactively grasp the health of the hot-pressing furnace equipment improves the shortcomings of previous expert systems, achieves long-term stability, and reduces costs. The complete algorithm introduces a model corresponding to the actual production environment, with the best model result being XGBoost with an accuracy of 0.97.
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spelling pubmed-99592772023-02-26 Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications Chen, Hong-Ming Zhang, Jia-Hao Wang, Yu-Chieh Chang, Hsiang-Ching King, Jen-Kai Yang, Chao-Tung Sensors (Basel) Article This research combines the application of artificial intelligence in the production equipment fault monitoring of aerospace components. It detects three-phase current abnormalities in large hot-pressing furnaces through smart meters and provides early preventive maintenance. Different anomalies are classified, and a suitable monitoring process algorithm is proposed to improve the overall monitoring quality, accuracy, and stability by applying AI. We also designed a system to present the heater’s power consumption and the hot-pressing furnace’s fan and visualize the process. Combining artificial intelligence with the experience and technology of professional technicians and researchers to detect and proactively grasp the health of the hot-pressing furnace equipment improves the shortcomings of previous expert systems, achieves long-term stability, and reduces costs. The complete algorithm introduces a model corresponding to the actual production environment, with the best model result being XGBoost with an accuracy of 0.97. MDPI 2023-02-16 /pmc/articles/PMC9959277/ /pubmed/36850824 http://dx.doi.org/10.3390/s23042230 Text en © 2023 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Chen, Hong-Ming
Zhang, Jia-Hao
Wang, Yu-Chieh
Chang, Hsiang-Ching
King, Jen-Kai
Yang, Chao-Tung
Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications
title Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications
title_full Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications
title_fullStr Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications
title_full_unstemmed Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications
title_short Hot-Pressing Furnace Current Monitoring and Predictive Maintenance System in Aerospace Applications
title_sort hot-pressing furnace current monitoring and predictive maintenance system in aerospace applications
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9959277/
https://www.ncbi.nlm.nih.gov/pubmed/36850824
http://dx.doi.org/10.3390/s23042230
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