An Adhesion Improvement of Low-Density Polyethylene to Aluminum through Modification with Functionalized Polymers

An interfacial adhesion improvement between low-density polyethylene (LDPE) and aluminum (Al) foil is an important challenge in designing multilayered packaging (TetraPak packaging type) due to insufficient inherent adhesion between both untreated materials. Therefore, extra adhesive layers are often used. The hydrophobic character of LDPE is responsible for poor adhesion to Al and can result in delamination. This study deals with the comparative study of the bulk modification of LDPE with various commercially available adhesive promoters with different chemical compositions to increase LDPE’s adhesive characteristics and ensure good adhesion in LDPE/Al laminates. A copolymer of ethylene and methacrylic acid; a terpolymer of ethylene, maleic anhydride, and acrylic ester; or maleated polyethylene (PE) were used as adhesive promoters, and their effect on adhesion improvement of LDPE to Al was investigated. The best adhesion improvement was observed in LDPE-modified samples with maleated PE, while 0.1 wt.% additive content significantly increased peel resistance (from zero to 105 N/m). An additional increase in additive content (0.5 wt.%) in LDPE led to stronger adhesion forces than the cohesion forces in Al foil. Adding 0.5 wt.% of maleated PE into LDPE improved the LDPE/Al laminates’ adhesion and can be applied in multilayered lamination applications.