Enhanced Performance of Lignin Recovery with a Carbon Dioxide Acidification Method

[Image: see text] Lignin particles were recovered from the bagasse soda pulping black liquor by acidification with carbon dioxide continuously fed in a semibatch reactor. An experimental model based on the response surface methodology was selected to investigate the effect of parameters and optimize the process for maximizing the lignin yield, and the physicochemical properties of the obtained lignin under the optimum conditions were investigated for further potential applications. A total of 15 experimental runs of three controlled parameters including temperature, pressure, and residence time were carried out based on the Box–Behnken design (BBD). The mathematic model for lignin yield prediction was successfully estimated at 99.7% accuracy. Temperature played a more significant role in lignin yield than pressure and residence time. Higher temperature could faciltate a higher lignin yield. Approximately 85 wt % lignin yield was obtained under the optimum conditions with a purity higher than 90%, high thermal stability, and slightly broad molecular weight distribution. The p-hydroxyphenyl–guaiacyl–syringyl (HGS)-type lignin structure and spherical shape were confirmed by Fourier transform infrared spectroscopy (FTIR) and field emission scanning electron microscopy (FE-SEM). These characteristics confirmed that the obtained lignin could be used in high-value products. Moreover, this work indicated that the CO(2) acidification unit for lignin recovery could be efficiently improved for achieving high yield and purity from black liquor by adjustment of the process.